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集散控制系統(tǒng)（Distributed Control System－DCS）集計算機技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體，廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計算機和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展，產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)（Fieldbus Control System－FCS）。但國內(nèi)生產(chǎn)企業(yè)的情況是：大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段，采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟，在現(xiàn)有的技術(shù)條件和市場條件下，F(xiàn)CS還不能完全取代DCS，而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此，除了新建企業(yè)外，國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù)，而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項目中，對3個生產(chǎn)單元已有的DCS和PLC進行改造，增加通信功能，實現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段，分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外，在廠部設(shè)有總調(diào)度室，但是總調(diào)度室的監(jiān)控水平較為落后，改造之前基本上不能對各個生產(chǎn)單元進行監(jiān)控。為了適應(yīng)生產(chǎn)需要，提高生產(chǎn)效率，改善操作條件，加強監(jiān)控手段，確保各生產(chǎn)裝置的正常運行，急需對各生產(chǎn)單元和總調(diào)度室進行技術(shù)和設(shè)備的更新改造，從而能在總調(diào)度室對各裝置進行監(jiān)視管理，及時了解各裝置的運行情況，達到指揮及時和調(diào)度準確的目的。 2．1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備，主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造（系統(tǒng)結(jié)構(gòu)見圖2—1）： ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN－BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡，可采集384點信號；7塊開關(guān)量輸出信號卡，可輸出112點信號；3塊模擬量輸入信號卡，可采集24點信號。兩套AB—PLC通過DH＋（數(shù)據(jù)高速通道）實現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機上分別增加以太網(wǎng)卡，通過以太網(wǎng)將實時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點信號；1塊模擬量輸入信號卡，可采集8點信號。系統(tǒng)運行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5－115UPLC上增加RS－232通訊模塊（CP524）和1臺現(xiàn)場操作站，用點對點方法連接，使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上，與總調(diào)度室監(jiān)控計算機通信。但RS－232傳輸速率只有9600bps，操作站僅對現(xiàn)場起到監(jiān)視作用。
12203 SMC ROTARY ACTUATOR, 190° SWIVEL TABLE EMSQB30A472 KEYENCE SERVO DRIVE MV-72
14273 THERMO SCIENTIFIC DISPLAY,REFRIGERATOR W/FACE & BEZEL 304863H03
50 MICRO MEMORY PCB, VME MEMORY BOARD, 94871 MM-6326AD
2709 DENSEI-LAMBDA POWER SUPPLY, 24V, 14A JWS300-24
9946 ROFIN OBJEKTIVHALTESATZ SCAN LEN 102106020
11261 VERIFLO HIGH PURITY REGULATOR, P/N: 45800483 SPR861W3P01TS12FSMTS12V
8690 APPLIED MATERIALS ROTARY HDPCVD (0020-41627, 0040-82128) 0020-98112
2455 SEEK ELECTRONICS I/O TERMINAL UNIT AS-8550SX-00
12887 FUJIKIN DIAPHRAGM VALVE, TYPE N.C., O.P. 0.34~0.69MPA 22779
22126 VEXTA 5-PHASE STEPPING MOTOR PK543AW-A44
745 SIEMENS DIGITAL OUTPUT MODULE SIMATIC S5 6ES5 440-8MA21
21735 ELECTROCRAFT TORQUEPOWER STEPPING MTR W/ BALL TPP23-90-002
21971 TOKYO ELECTRON DAMPER HANDLE EXH. CT2910-400798-11
12833 NOVELLUS CNTRL HDSIOC 0 C3SPD CONCEPT 3 SPEED FIRMWARE 4.72 02-280596-00
7641 KNIEL POWER SUPPLY CPU 5.2/VME (4022.430.14691) 310-023-02
6102 APPLIED MATERIALS MFC FC-DN780CPBA MASS FLOW CONTROLLER 3030-13113
9047 MKS PORTABLE BARATRON TRANSFER STANDARD (690A11TRA) PBTS1A11FA2
2997 METTLER TOLEDO HAUG POWER SUPPLY, 01.7906.005
B64 DRESSLER RF AUTO MATCHING, C-GUN M12 SWITCH CAP (102139962) VM1500W-CG
9944 ROFIN PRUFPROTOKOLL SHUTTER RESONATOR-EXTERN 1064NM P-101102381
5865 NOVELLUS WAFER CENTERING ASSY 02-165975-00
12065 TOKYO ELECTRON PCB ASSY FOR TS-4000Z-16 CTRL UNIT,1181-000572-19 MC-31151S
22049 APPLIED MATERIALS AC SERVO MTR BL SUPER P3 P30B04010DXS8FM 0195-00340
10169 GRANVILLE-PHILLIPS MICRO-ION PLUS GAUGE 356008-YG-T
13656 APPLIED MATERIALS HARNESS ASSEMBLY, INTERLOCK END PT DET 0140-02113
834 TYLAN GENERAL CONTROLLER, 715-180133-001 AC211A
2589 SEEK ELECTRONICS I/O TERMINAL UNIT AS-8550SX-01
21006 APPLIED MATERIALS CABLE ASSY PLATEN 4 MTR PWR REFLEXIO 0150-42155
5098 WEINTEK LABS TOUCH SCREEN PANEL MT506SV2
14856 APPLIED MATERIALS CYL AIR 1 1/8BOREZ1-1/4 STRK 3020-01093
15675 APPLIED MATERIALS O RING,14.764 ID X .275 VITON 75 DURO 0020-35712
13102 PALL ULTRAMET-L4000 FILTER ASSY, 3000 PSIG, ?" GASKET SEAL GLFF4000VM4
18814 NOVELLUS CABLE ASSY, MFC N J8, MFC N, 1.5M 03-427261-22
11672 APPLIED MATERIALS CFA BULGIN PSU OUTPUT,CABLE, 0240-97051 0150-95170
11284 MAXON MOTOR DC MOTOR W/ GEARHEAD & ENCODER, HEDS-5540 47.022.022-00.09-315
13943 ADVANCED ENERGY PE II 10K POWER SUPPLY 3157600-003
20748 JASCO PCB, POWER CONT, P/N: 6586-A510A 6586-60EIA
9505 MKS PNEUMATIC SOLENOID VALVE 100938941
4231 SMC 5-SLOT SOLENOID MANIFOLD BLOCK, VJ514MY VJ5343Y
22432 SPTS TAPPEX INSERT M6X12 266817
10576 WATLOW TEMPERATURE CONTROLLER 146E-1601-3000
1550 TEVITRONIX SEMITOOL CONTROLLER 100-30001, 27-278337-03 LC24
23289 KEYENCE DUAL DIGITAL FIBER SENSOR W/ INSTRUCTION MANUAL FS-V22R
16201 APPLIED MATERIALS CHAMBER BODY, ETCH, OXIDE, SIDE GAS FEED 0040-31942
19550 LEICA LFS AUTO FOCUS MODULE 020-650.070
752 SIEMENS POWER SUPPLY 6ES5951-7LD12
1129 FINNIGAN MAT PCB BOARD 103339
19549 OEM SPINDLER W/ BEARING 204812
20926 APPLIED MATERIALS CABLE ASSY XFR 2 PR GAUGE PRODUC 0150-42517
20967 APPLIED MATERIALS CABLE ASSY, P65 - MF PNEU, PRODUCER 0150-33207
19958 ASYST PCB ASSY, PORT LOCK, SMIF 3200-1021-01
20814 OEM PCB, LED DISPLAY 21512DES10244C2
20753 OEM PCB ASSY EE1041-381-16A
21113 LAM RESEARCH CABLE ASSY, 1.1M 833-078451-709
20313 NOVELLUS SPACER, ANODE CHAMBER, .300 15-263559-02
20299 APPLIED MATERIALS BLOCK, CHAMBER INTERFACE MOUNTING 0020-29801
20608 ESCAP DC SERVO MOTOR, HN.08.01 P310.170.50
20762 OPTIMISED CONTROL PCB ASSY, D576 KCL2871
4941 BALZERS PKR 251 COMPACT FULL RANGE GAUGE, FL-9496 BALZERS BGG26000
22444 TOKYO ELECTRON ANGLE VACUUM VALVE, CKD AVB41V-X0004 1D80-004537-11
22188 KITZ SCT PNEU V/V (IGS) JUSUNG P11104128 TD4CB-GC-1003-FA-SEP-316LE
7259 HOKUYO AUTOMATIC OPTICAL DATA TRANSMISSION DEVICE DMG-HB1
1243 TOKYO ELECTRONIC INDUSTRY CCD COLOR CAMERA CSU9001 CS9301
15249 TOKYO ELECTRON PCB, PROCESSOR BOARD, TAB113-1/I01-LF 2L81-050032-16
21799 SAIA-BURGESS STEPPER ROTARY MOTOR UFD13N01RAZ21
622 RIKEN KEIKI GAS MONITOR, RKP-62069 GP-583
11139 ANELVA VALVE, V SERIES, TYPE-L V-040LV-MMI
20571 GEN PCB ASSY 3420500300
2411 TEKTRONIX TEK PASSIVE OSCILLOSCOPE PROBE P6136
6127 UNIT MFC DIGITAL ULTRACLEAN METAL SEAL UFC-8161
19162 APPLIED MATERIALS ASP CAP FLANGE 0021-10851
13823 THERMO ELEMENTAL RF PCB, 122930-6 12293100
15055 APPLIED MATERIALS MANIFOLD WATER PL 0020-10135
4987 APPLIED MATERIALS HINGE, GENERATOR RACK, PRODUCER SE 0015-01466
6386 AERA MFC FC-785 FC-785Y-BF
4161 CKD SOLENOID VALVE AGD01R-4R
13291 APPLIED MATERIALS PCB ASSY,CHAMBER DISTRIBUTION,PROD,AS00363-03 0100-01577
9695 NSK ROBOT SERVO MOTOR W/ ASSY (51161-863-001) M-SSB020FN502
21940 TERADYNE PCB ASSY, TW997 950-997-00
16592 TEKNIC SERVO DRIVER SST-1500-103
2127 LEYBOLD THERMOVAC TM22 PIRANI CONTROLLER 89784 TM22
9393 PILZ PNOZ M1P SAFETY RELAY MODULE 773100
11203 ULVAC SUBSTRATE HEATER PSH-112MT
C0201 ENI DC PLASMA GENERATOR DCG-100 SB552 REV B DCG2D-A031100021I
18236 APPLIED MATERIALS SUPPORT BAR HEAT SHIELD ZX HEATER, 6IN 0020-25991
972 VEXTA BRUSHLESS DC MOTOR DRIVER BLD180A-MK
701 TAMARACK SCIENTIFIC LASER EQUIPMENT 500-0155
22310 SWAGELOK BELLOWS SEALED VLV GASKETED PCTFE STEM SS-8BK-1CM
11894 SIEMENS SINUMERIK ANALOG DRIVE INTERFACE 6FC5211-0BA01-0AA4
11635 BOSTON GEAR 700 SERIES GEAR SPEED REDUCER, RATIO 20:1, 0.87 H.P. F71820B5J
12850 SANYO DENKI STEP-SYN STEPPING MOTOR, 1.5A, 0.72°/STEP 103-7501-80G1
12671 TEKTRONIX TEKPROBE POWER SUPPLY 1103
3750 OMRON MAG. TACHOMETER K3TR-NB11A-C1
T96 MKS 325 MODUCELL PIRANI VACUUM TRANSDUCER 103250012
17534 BETA LASERMIKE LASER SPEED, P/N : 85143 4000-103L
11449 APPLIED MATERIALS LINER, GDP, R2 OXIDE 0020-34694
7641 KNIEL POWER SUPPLY CPU 5.2/VME (4022.430.14691) 310-023-02
10576 WATLOW TEMPERATURE CONTROLLER 146E-1601-3000
22214 ADVANTEST SAFETY CTLR MOD BLD-020100 PLD-420100BB WBL-MIF/TYPE16X02
8865 FUJI ELECTRIC FVR-C9S INVERTER FVR0.2C9S-2
6381 FUJIKIN MFC FCS FCS-4WS-798-F130#D
12833 NOVELLUS CNTRL HDSIOC 0 C3SPD CONCEPT 3 SPEED FIRMWARE 4.72 02-280596-00
15118 FUJIKIN DIAPHRAGM VALVE 65611
23404 TAMAGAWA SEIKI AC SERVO MOTOR, PN: 2-39-45543 TS3510N39E10
3862 CASCADE MICROTECH PCB COMPUTER 110-161
21964 FESTO REG VLV 162583 W/ MANOMETER PR GAUGE MA-40-10-1/8 LR-D-7-MINI
424 FINE SUNTRONIX POWER SUPPLY VSF150-24
14791 VEXTA BRUSHLESS DC MOTOR W/ FBLD40C DRIVER FBLM440C-GF
11671 APPLIED MATERIALS CABLE X5A.P6/X4H.P.S.U. 0150-95083
6330 FUJIKIN MFC FCS FCS-4WS-798-F80#F
6184 FUJIKIN MFC FCS FCS-4WS-798-F130#F
6382 FUJIKIN MFC FCS FCS-4WS-798-F50#D
19946 EMERSON MOTION CONTROL INDEXING MODULE, 960505-01 FM-2
21463 LAM RESEARCH ASSY, PWR CORD, TEMP, CNTRLR 853-034012-003
11167 COMPACT AIR PNEUMATIC CYLINDER QJM05-4016-A
22115 FAULHABER DC MINIMOTOR W/ GEARHEAD 2342S012CR
15264 BROOKS AUTOMATION END EFFECTOR, 978-262-2900 116581
12171 WITTENSTEIN STAUBLI CYBER MTR,320V,7500RPM MSSI 055G-045E-320C-1FNB-T2701
10043 TELI CCD COLOR CAMERA W/ TAMRON LENS 1:1.6 (TV0908A0) CS8420
5591 LAM RESEARCH BIMBA CYLINDER LIFTER, D-52403-A 853-011661-001
19320 NOR-CAL FITTING, TYPE HE, 4 WAY CROSS 4C-NW-25B
4161 CKD SOLENOID VALVE AGD01R-4R
11967 BOBRY AC SERVO MOTOR, 560V, P/N: 130032+OPT H3-0190-30-560/T1P-SKM36
3882 TDK CORPORATION POWER SUPPLY FAK05-5RO
13019 PERKIN ELMER PCB,FLASH LAMP DRIVER,TEP 543,TQN HH34130022A TQNHH34130023 B
7568 APPLIED MATERIALS RING CNTRLLC LID 0020-70184
752 SIEMENS POWER SUPPLY 6ES5951-7LD12
5620 ULVAC KIKO OILFREE SCROLL VACUUM PUMP DIS-251
7180 APPLIED MATERIALS FORGED 8 DXZ HEATER, HI-TEMP CERAMIC HEATER 0040-39240
9510 SEW EURODRIVE MOVITRAC B DRIVE MC07B0008-5A3-4-00
22296 JUSUNG ELECTRICAL BRAKE, PARKER HDB004, WDB 004 P55403001
11203 ULVAC SUBSTRATE HEATER PSH-112MT
17842 GRANVILLE-PHILLIPS CONVECTRON GAUGE SENSOR 275811
14380 AERA MFC ADAPTER CA-98DU-Z
1042 PURISYS CO UV LAMP BALLAST UVS-1001
424 FINE SUNTRONIX POWER SUPPLY VSF150-24
3553 ASAHI ENGINEERING PACK DRIVER STEPPING MOTOR DRIVER AK-BX551
14791 VEXTA BRUSHLESS DC MOTOR W/ FBLD40C DRIVER FBLM440C-GF
6394 AERA MFC PRIM AER, TC FC-PN981CR1BA 0190-17919
7219 APPLIED MATERIALS ENDURA ASSY STD WAFER LIFT 0010-20300
6330 FUJIKIN MFC FCS FCS-4WS-798-F80#F
852 LEADER REGULATED DC POWER SUPPLY 836-1.2
19946 EMERSON MOTION CONTROL INDEXING MODULE, 960505-01 FM-2
1661 RIKEN KEIKI ALARM BUZZER, RKP-62069 TAN-580
12105 FESTO METRIC SERIES MINI SLIDE, P/N: 544003 DGSL-16-100-Y3A
21463 LAM RESEARCH ASSY, PWR CORD, TEMP, CNTRLR 853-034012-003
11167 COMPACT AIR PNEUMATIC CYLINDER QJM05-4016-A
4380 APPLIED MATERIALS BRKT LEFT MOUNTING CHBR-MF RPG CHBR 300MM 0020-46291
22115 FAULHABER DC MINIMOTOR W/ GEARHEAD 2342S012CR
10634 YAMAHA LINEAR ACTUATOR T402BK-50
15264 BROOKS AUTOMATION END EFFECTOR, 978-262-2900 116581
12171 WITTENSTEIN STAUBLI CYBER MTR,320V,7500RPM MSSI 055G-045E-320C-1FNB-T2701
10043 TELI CCD COLOR CAMERA W/ TAMRON LENS 1:1.6 (TV0908A0) CS8420
5591 LAM RESEARCH BIMBA CYLINDER LIFTER, D-52403-A 853-011661-001
19320 NOR-CAL FITTING, TYPE HE, 4 WAY CROSS 4C-NW-25B
4161 CKD SOLENOID VALVE AGD01R-4R
13019 PERKIN ELMER PCB,FLASH LAMP DRIVER,TEP 543,TQN HH34130022A TQNHH34130023
7568 APPLIED MATERIALS RING CNTRLLC LID 0020-70184
5620 ULVAC KIKO OILFREE SCROLL VACUUM PUMP DIS-251
7180 APPLIED MATERIALS FORGED 8 DXZ HEATER, HI-TEMP CERAMIC HEATER 0040-39240
9510 SEW EURODRIVE MOVITRAC B DRIVE MC07B0008-5A3-4-00
22296 JUSUNG ELECTRICAL BRAKE, PARKER HDB004, WDB 004 P55403001
17842 GRANVILLE-PHILLIPS CONVECTRON GAUGE SENSOR 275811
14380 AERA MFC ADAPTER CA-98DU-Z
6352 HORIBA-STEC MFC SEC-Z10D SEC-Z313M
1042 PURISYS CO UV LAMP BALLAST UVS-1001
11710 NOVELLUS TRANSFER (INDEX) PLATE 15-055437-00
22439 CKD DNS 5-39-01215 ELECTRO-PNEU REG VLV FL274901 EV0500-1M5-C13
6591 HORIBASTEC SERIES Z700 MFC, GAS: N2, FLOW RATE: 100SCCM SEC-Z714MGX
22072 NANOTEC MUNICH 1.8° STEPPING MOTOR ST5718M2804-KVAT4
5379 LAMBDA POWER SUPPLY 5VDC HK-100A-5
15872 APPLIED MATERIALS SEAL BONDED SLIT VALVE 8.628X1.378 CHEM 3700-02721
21854 ORIENTAL MTR VEXTA STEPPING MTR W/ GEARHEAD AMAT 0020-62606 ASM46AK-B9
21316 LAM RESEARCH SMC REG ASSY W/O VHS30-DUS01000 772-076834-001
12702 HP PCB, JET DIRECT PRINT/ETHERNET CARD 10BASE-T 5182-4752
17804 POWER TECHNOLOGY LASER MODULE PPM25(910-100)G3
10480 EUTECH INSTRUMENTS WATERPROOF PORTABLE METER COND610
142 HIRATA LINEAR ACTUATOR SLIDE 1001262908/10/7/Z
12994 PALL MAXI-GASKLEEN FILTER, ?" MVCR, PTFE WT PFA SUPPORTS GLFPF8101VMM8
12091 MITSUBISHI 3 PHASE AC SERVO MOTOR, 106V, 100W, 3000R/MIN HF-KP13
2865 ANRITSU DIGITAL THERMOMETER HL-3600
20289 APPLIED MATERIALS HARNESS ASSY, MOTOR POWER 300MM CHAMBER, 2M 0140-11488
5886 AGILENT DC POWER SUPPLY 0-20V/0-120A, 1000W 6011A
2264 NOVELLUS CABLE ASSY 03-111157-00
1421 MKS HIGH VACUUM PNEUMATIC VALVE 93-6001
197 OMRON INTELLIGENT SIGNAL PROCESSOR K3NX-VD2A-C2
20586 ASML PCB ASSY, 100-0000-114 4022.436.4743
20300 APPLIED MATERIALS TSTR UV/IR SENSOR 180-240NM OUT ENGY 18 1400-01162
13471 LAM RESEARCH ASSY, LIFTER CYLINDER 853-011661-001
4180 NAGANO KEIKI PRESSURE SENSOR GC30-101
9353 DELVO NITTO KOHKI DC POWER SUPPLY CONTROLLER DLC1213-HEB
2127 LEYBOLD THERMOVAC TM22 PIRANI CONTROLLER 89784 TM22
738 SIEMENS BUS MODULE SIMATIC S5 6ES5700-8MA11
20558 ASML PCB ASSY 4022.192.71633
19178 APPLIED MATERIALS ASSY PYROMETER 300-1300C EPI IRCON MRT39999C 0090-03991
注：聯(lián)系我時，請說是在“傲立機床網(wǎng)”上看到的，謝謝！
